Description
Sludge Dewatering Machine-Wave Separator
Solid-Liquid Separation Solution
The Wave Separator & Sludge Dewatering Machine features an innovative wave-shaped disc design that offers a high-efficiency, energy-saving, and low-maintenance alternative to traditional solid-liquid separation systems. With its slow and continuous rotating motion, the discs gently move the material forward, achieving excellent dewatering performance and high solid recovery rates. It is especially suitable for treating high-moisture wastewater and organic sludge.
Features
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No rinse water required – saves resources and simplifies operation
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Non-clogging design with excellent self-cleaning capability
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Effectively processes oily and fibrous sludge
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Compact footprint and energy-efficient operation lower costs
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Easy to install, operate, and maintain
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Customizable to fit various sludge types and site conditions
Working Principle
The discs rotate slowly along a central axis, pushing the slurry toward the separation screen surface. Liquids pass through the wedge-shaped filter gaps, while solids are dewatered between the discs to form a concentrated sludge cake. The continuous self-cleaning design ensures stable performance and excellent dewatering results.
Applicable Industries
Livestock Industry
Food and Beverage Processing
Chemical and Pharmaceutical
Electronics Industry
Textile and Tanneries Dyeing Plants
Pulp and Paper Industry
Metal Processing and Tannery Wastewater Treatment
Distillery Waste Recovery (breweries, ethanol production)
DAF Sludge, Aerobic Digestion Sludge
Grease Trap Primary Treatment
Algae Harvesting and Agricultural Wastewater
Customizable Options
- Various treatment capacities and disc configurations available
- Optional flocculant mixing tank and automated control system
- Suitable for sludge with 2–7% solids content
Technical Specifications & Performance
Performance Comparison
GREENCARRY GC-500 vs. Common Dewatering Technologies (V = Advantage, X = Disadvantage)
| Feature | GC-500 | Screw Press | Plate & Frame | Belt Filter | Centrifuge |
|---|---|---|---|---|---|
| Sludge Treatment | V | V | X | X | V |
| Capacity | Large | Medium | Small | Medium | Medium |
| Footprint | Small | Medium | Large | Large | Large |
| Clogging Risk | Low | High | High | High | Low |
| Rinse Required | No | Occasionally | Regularly | Often | No |
| Oily Sludge Treatment | V | X (Depens on the oil content) | X | X | X |
| Dewatering Cost | Low | Low | High | High | High |
| Noise Level | Low | Medium | High | High | Very High |
| Maintenance | Easy | Difficult | Limited | Limited | Required Overseas Servicing |
| Power Consumption | Low | Medium | Medium | Medium | Very High |
| Operational Complexity | Easy | Difficult | Difficult | Difficult | Difficult |